i.Sense next level: transmission measurement without interference in the data link

Here we present a concept study for the further development of the proven i.Sense CF.D II cable monitoring system. The new sensor electronics system is "clicked" onto both sides of the cable to be monitored, close to the connector and a small measuring wire is wrapped around the cable. This wraps a small (8cm) "antenna" around the cable that is being measured.

This allows measuring the data transmission properties of bus, Ethernet, measuring system or data cables during operation without having to intervene in the data link. This reduces assembly costs, lowers operational downtime risk, and eliminates the need for re-calibration procedures after assembly. 
 

Basic sketch of sensor cross section

Cable antenna winding

Tech up

• The transmission quality is measured during operation with clip-on sensor technology
• i.Cee:plus II module connected for predictive maintenance information​
• Smart monitoring of all moving cables, including plug-in connectors
   

Cost down

• Fast assembly significantly reduces assembly and setup costs
• Without intervention in the data link, unnecessary calibration runs can be dispensed with.
• Saves on additional measuring cores
• Indicator for timely cable replacement – prevent unplanned plant shutdowns
   

Proof

• Ongoing test series in the industry's largest test laboratory  for dynamic power transmission systems
• Try it out in your own application: igus® is offering free samples in the beta test phase
   

Sustainability

• No sacrificial cores needed
• Predictable service intervals save resource-intensive emergency operations
   

CF.P

• Condition monitoring
• measures pull forces acting on cables
• If there is a fault, the contact closes, and a notification is sent to the machine

CF.Q

• Condition monitoring 
• Indicates changes in the electrical properties
• In the event of a fault, information by means of NO contact and signal

CF.D

• Condition monitoring 
• Integrated in the cable, no extra measuring cable necessary
• Package losses are detected in good time
• Alarm via LED, NC contact or the network

Smart project planning

Get to know expert support and customised solutions for specific applications.

Smart consulting tool

With just a little bit of information about your application, you can make the right selection of smart plastics required. 

Smart brochure

This brochure provides a quick overview of all igus activities relating to Industry 4.0 and the Internet of Things.